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360-degree motor pod thruster aims to revolutionize mass marine market

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British electric drive specialist Helix builds some of the most power-dense electric motors in the world. Now it's working to springboard that compact, power-packed design into a marine drive ecosystem it believes will help change the face (or at least underbody) of everyday recreational and utility boating. The company's all-new Pod Cartridge brings the e-drive components necessary to make 360-degree pod drives a widely available solution capable of increasing efficiency and boosting maneuverability across a huge market of vessels.

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Category: Marine, Transport

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The Meike 85mm F1.8 SE Mark II promises improved optics and closer focusing

Digital Photography Review news -

Photo: Meike

Meike has announced the SE Series 85mm F1.8 Mark II lens for full-frame L mount, Z mount and E mount cameras. The third-party lens manufacturer promises improvements across the board with the updated model, while maintaining its budget-friendly price.

Meike changed the optical design for the second iteration, with the new model featuring 11 elements in 7 groups. The company claims that it has reduced chromatic aberration and improved overall image quality as a result. There are also now 11 aperture blades, compared to 9 in the previous model, with Meike promising "outstanding bokeh."

Image: Meike

The lens can focus as close as 0.65m (2.1'). The previous model offered a minimum focusing distance of 0.85m (2.8'), so photographers who like to get close will get at least a little improvement on that front. It uses a stepping motor for autofocus, which Meike also says is improved for faster focusing compared to the first version.

Meike's 85mm F1.8 is compact and lightweight, coming in at 369g (13 oz) and 100.2mm (3.9") long. It features a 62mm filter thread and a USB-C port for firmware updates.

The Meike 85mm F1.8 SE Mark II lens is available today for L mount, E mount and Z mount for $230.

Buy now: Buy at Amazon

The wooden office treadmill: quiet, minimalistic, and fully manual

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Sitting at a desk for at least eight hours a day is the reality for most remote workers today. But what if you could keep moving while working? That’s exactly the question that inspired Johannes Kettmann, a software developer from Berlin who knows firsthand the challenge of hitting those 10,000 steps per day while working a remote desk job. The result is the Office Walker, a minimalist walking pad designed for simplicity, silence, and long-lasting durability.

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Category: Fitness & Exercise, Wellness and Healthy Living, Body and Mind

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How to photograph the northern lights

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Editor's note: This article was originally published in 2017. We’re republishing it now as a resource for photographers looking for insight into capturing the Aurora during the current auroral event.

After publishing my recent 2017 Gear of the Year article, in which I highlighted a lens I used for shooting the aurora borealis, numerous people reached out to ask if I would write a follow-up article on how to photograph auroras. So, I decided to team up with DPReview contributor, astrophotographer, and aurora tour guide, José Francisco Salgado, to share some insight into capturing this amazing natural phenomena.

The aurora is the Earth's own special effects show, seen here from Grundarfjörður, Iceland.
ISO 2500 | 30 sec. | F2.8
Photo by José Franciso Salgado

What causes the lights?

The Northern Lights, or aurora borealis, are natural displays of light that occur in the upper part of Earth’s atmosphere due to interaction between charged particles from the Sun and the Earth's magnetic field and atmosphere.

The Sun releases charged particles (including electrons) into space in a continuous stream, called solar wind, as well as in sudden and violent releases called Coronal Mass Ejections. Several days after leaving the Sun, these particles can reach our planet. Most are deflected by the Earth's magnetic field, but some find themselves inside the magnetic field and populate reservoirs within the field. Different events, including interactions with the solar wind, accelerate these particles towards an oval around the magnetic poles.

The Northern Lights are produced when these charged particles, guided by the magnetic field of the Earth, precipitate through the atmosphere and collide with nitrogen and oxygen. These collisions lead to atomic processes called ionization and excitation, which result in the emission of lights of varying color. A corresponding phenomenon in the southern hemisphere is called the Southern Lights, or aurora australis.

The aurora occurs when charged particles, guided by the Earth's magnetic field, collide with nitrogen molecules and oxygen atoms in the upper atmosphere.
ISO 6400 | 3 sec. | F2.8
Photo by José Francisco Salgado Getting to where the auroras are visible

Auroras are typically produced in a band known as the auroral zone, which can be 3° to 6° wide in latitude and between 10° and 20° from the geomagnetic poles. This means that auroras are normally seen at very high latitudes (north and south). The region where auroras occur at any given time is called called the auroral oval. Auroras are also produced in the dayside of the Earth, but since sunlight is about a million times brighter this renders them invisible during the day.

Although it's easier to see auroras at higher latitudes, solar activity can cause the auroral oval to enlarge, making them visible at lower latitudes, including the northern regions of the continental US. Since geomagnetic activity responds to solar activity several days later, it's possible to forecast auroral activity to help with your planning.

NOAA provides long-term (3 days) and short-term (30 min) aurora forecasts online. Also, there are several alert systems including email notifications from spaceweather.com or smartphone apps that can provide alerts when the aurora is active at your location, such as My Aurora Forecast & Alerts (iPhone; Android) and Aurorasaurus (iPhone; Android).

NOAA's 30-minute forecast shows the intensity and location of the aurora forecast for the time shown at the top of the map.

When Northern Lights are forecast to be visible, find an open field with an unobstructed view of the north. If you don't want to wait for that to happen, or if you want to see the most intense aurora, you'll need to move to higher latitudes. Before traveling to a particular northern location, consider three factors:

  • Is the location within the auroral zone?
  • Is the weather usually clear at that location during the month you're planning to visit? (Clouds occur at much lower altitudes than auroras, which occur above 100 km.)
  • Will local light pollution impede your observations and photography? The website Lightpolutionmap.info can be of assistance here.

Some locations to consider are:

  • Fairbanks, Alaska
  • Yellowknife, NT, Canada
  • Churchill, MB, Canada
  • Outside Reykjavik, Iceland
  • Norwegian Lapland, Norway
  • Swedish Lapland, Sweden
  • Finnish Lapland, Finland

Some locations to see the aurora australis:

  • Stewart Island, New Zealand
  • Ushuaia, Argentina
  • Antarctica
Photographing the Northern (or Southern) Lights is not very difficult, but you do need to get to a location where you can see them. One of the advantages of shooting from frozen lakes in Yellowknife, Canada, is the unobstructed views they provide of the entire sky.
ISO 5000 | 5 sec. | F2.8

Remember, locations at extreme latitudes will have almost no nighttime close to the summer solstice, so avoid visiting these place from mid-April to mid-August in the northern hemisphere, or mid-October to mid-February in the southern hemisphere.

Equipment

There’s no ‘correct’ gear for taking pictures of the auroras, but having the right equipment can translate into higher quality images and provide more creative options.

Camera: A camera with a full frame sensor will provide better high ISO performance than those with smaller sensors. That said, modern sensors are extraordinarily good, and it’s possible to get great aurora photos even if you don’t have a full frame sensor, so don’t let that stop you. On a recent trip, some friends of ours captured great aurora pictures using a Sony RX100 III, a camera with a 1”-type sensor.

This photo was captured using a Sony RX100 III, a camera with a 1"-type sensor. The Big Dipper and Ursa Major can be seen in the sky behind the aurora.
ISO 3200 | 6 sec. | F1.8
Photo by Steve and Colleen McClure

Lens: A fast, wide lens will let you capture as much light as possible. Anything wider than 24mm will work, though a 14mm or 16mm lens will allow for more dramatic shots. A lens with a maximum aperture of F2.8 is a good starting point, but faster is better. For example, a lens with an aperture of F1.8 has 2.5x the light gathering ability of a F2.8 lens. That’s a big difference in low light.

Tripod: Exposures are usually measured in seconds, so a sturdy tripod is a must. ‘Sturdy’ is the key word. It doesn’t have to be a fancy, state of the art carbon fiber model. As long as it holds your camera steady it will do the trick.

There are some optional accessories worth considering as well. If you plan to capture time-lapse sequences, an intervalometer is required, and these are included on many cameras today. A remote trigger, such as a cable release or smartphone app, will make it easy to trigger the shutter without touching your camera. Finally, since you’re working in the dark, a headlamp that allows you to see what you’re doing while leaving your hands free to work will be useful. (Fellow observers will appreciate you using a headlamp with a red light.)

Footage from The Legend of the Northern Lights, a film shot and produced by José Francisco Salgado to augment symphony orchestra concerts. These time-lapse sequences were shot in 2014 with the Nikkor 14-24mm f/2.8G lens on a Nikon D4 and D3s. Taking photos

Shooting aurora isn’t technically difficult, but every night is different and you may need to experiment a bit. It’s best to operate your camera in manual mode, with manual focus, for predictable, consistent results.

File format: Set your camera to capture Raw files. This provides the best image quality and the most latitude for making adjustments in post processing, particularly useful if you need to tweak settings like exposure or white balance. Don't depend on a manufacturer’s baked-in Jpeg profile.

Focus: Focusing directly on the aurora is little bit like trying to focus on smoke. Fortunately, relative to your position, the aurora is effectively at infinity. It may be tempting to just rotate the focus ring on your lens to the infinity marker, but on many lenses that’s really more of an approximation.

Aurora in Canada's Northwest Territories.
ISO 3200 | 4 sec. | F2.8
Photo by Dale Baskin

If you’re focusing at night, use your camera’s live view feature. Point the camera at the brightest star you can see, magnify the view to the maximum, and rotate the focus ring until the disk of the star looks the smallest. Once you think you’ve achieved critical focus, take a test shot and review the image for sharpness. If adjustment is needed, repeat.

Once focus is achieved, a useful technique is to lock the focus ring in place with gaffer’s tape to prevent it from moving. Alternatively, you can place marks on the lens with a marker in order to return the ring to the same position. These methods can also be used if you want to focus on a distant object during the day and save the focus position for later.

Aperture: Set your lens to its widest aperture to let in as much light as possible. If you’re concerned about optical performance wide open you can stop the lens down a bit, but doing so will quickly reduce the amount of light reaching the sensor. If at all possible, shoot at F2.8 or wider.

Shutter speed: Optimal shutter speed will depend on the brightness of the aurora and how quickly it’s moving. A short shutter speed will capture detail and structure that would otherwise be averaged out over a longer exposure. On the other hand, a slight motion blur can make an aurora photo more aesthetically pleasing. Take a few test shots to find the optimal balance, but 5-10 seconds is a good starting point to work from.

If the lights are dancing around quickly, shorter shutter speeds will let you capture more of the detail and structure of the aurora that would be otherwise be averaged out in a longer exposure.
ISO 1600 | 3.2 sec. | F1.8
Photo by Dale Baskin

ISO: Set your ISO to the highest level that gives you acceptably clean results on your camera. This will allow you to keep shutter speeds as low as possible in order to capture more detail in the aurora. Depending on conditions, you may be able to get by with ISO 800, though you may have to go to 6400 or higher.

Long exposure noise reduction: If you’re planning to take individual photos, turning this on will provide some benefit; however, it will effectively double exposure time while the camera shoots a dark frame. If you plan to shoot time-lapse sequences, leave this feature off to avoid long delays between exposures.

Other considerations

Embrace the landscape. Part of what makes the aurora interesting are the remote places where it’s frequently seen. In Alaska, photos may contain mountains. In northern Canada, it might be silhouettes of trees in the taiga forest. Iceland might present you with glaciers. Each place is unique and part of the story behind the photo.

Embrace landscape features and even man-made objects to enhance your aurora photos.
ISO 6400 | 8 sec. | F2.8
Photo by José Francisco Salgado

When creating compositions, think about other features or objects you could include. Snow and water can reflect light from the aurora, though in very different ways. Man-made structures can provide interesting elements in a scene or silhouettes. Since a wide aperture will produce a shallow depth of field, avoid objects close to the camera unless you want them to be way out of focus on purpose.

Know your equipment. Depending on where you are, aurora can quickly go from being a slow, undulating wave to a rapidly moving, multi-colored light show. Be prepared to shift gears and adjust your settings quickly to avoid missing great photo opportunities.

Finally, be patient. Mother Nature works on her own schedule, and you’ll need to work around it. If at first you don’t succeed, keep trying. It’s worth it.

Natural molecule reverses memory loss seen in Alzheimer's disease

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Boosting levels of a certain molecule that declines with age was found to restore memory and brain function in Alzheimer’s disease (AD) models – not just by improving energy metabolism, as previously thought, but by fixing RNA splicing errors that disrupt hundreds of genes crucial to neuron health.

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Category: Alzheimer's & Dementia, Brain Health, Body and Mind

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What the FE? A plain English guide to Sony's lens alphabet, from FE to ZA

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Photo: Sony

Lens names can be quite complicated, with some brands including every detail about the lens in their name. Thankfully, Sony takes a more simplistic approach. Its lens names are generally concise and straightforward, without an extensive list of acronyms and abbreviations to decipher. Still, there are some terms included in Sony lens names that are important to understand.

Lens format

Before the focal length of the lens, Sony includes information about what size sensor the lens is compatible with.

FE and E The E PZ 16-50mm F3.5-5.6 OSS II lens is designed for APS-C cameras, as the 'E' at the start of the lens name shows.
Image: Sony

First and foremost, as with other companies, Sony includes a lens's sensor compatibility at the very beginning of a lens name. Lenses that start with FE, such as the Sony FE 24-70mm F2.8 GM II, are designed for full-frame Sony E-mount cameras. These can be used on any Sony E mount camera, including its crop sensor offerings.

The E at the start of a Sony lens name means that it is made for the company's APS-C mirrorless cameras. While these lenses will work on Sony's full-frame E mount cameras, they cover a smaller image circle and will result in heavy vignetting (black corners). You can set the camera to crop automatically to avoid vignetting, but doing so means the camera will use a smaller APS-C-sized portion of the sensor.

Lens features

After the focal length and maximum aperture, there may be a few other abbreviations, depending on the lens. These refer to either specific lens features or the lens lineup to which it belongs.

OSS The FE 28-70mm F3.5-5.6 OSS offers optical stabilization.
Image: Sony

OSS stands for 'Optical SteadyShot.' This terminology is Sony's phrasing for optical stabilization. As with any other brand's stabilization, it aims to reduce blur from camera shake when using slower shutter speeds.

PZ

A 'PZ' in the lens name means that it offers power zoom capabilities. This feature isn't exclusive to Sony; Canon, for example, also manufactures power zoom lenses and adapters. Power zoom lenses enable motorized control of the zoom ring, making it ideal for smooth and consistent zoom operation during video work.

DDSSM, RDSSM and XD

Sony also uses acronyms to refer to its brand-specific autofocus motors. These autofocus motor acronyms aren't in the lens names, but you will see them mentioned in lens descriptions. The Direct Drive Super Sonic wave Motor, abbreviated as DDSSM, is designed for precision autofocus with larger and heavier full-frame lenses. Sony promises quiet autofocus from these motors, making them ideal for video applications.

The Ring Drive Super Sonic Wave Motor (RDSSM) is a piezoelectric motor that promises smooth, precise and silent autofocus operation. Lastly, the Extreme Dynamic Linear Motor (XD LM) is Sony's version of a linear motor, developed to offer higher thrust and efficiency, allowing it to meet the demands of high-speed cameras.

Lens series

Sony's lens lineup also includes various lens classes to meet the needs of different types of creatives. These include its in-house classifications, the G and GM series, and a series of lenses that also feature Zeiss branding.

G, GM The FE 50-150mm F2 GM is part of Sony's top-tier GM lineup.
Image: Sony

You may see either 'G' or 'GM' in Sony lens names. These refer to specific Sony lens lineups. The G lineup, which stands for Gold Standard, is Sony's advanced enthusiast series of lenses that sits above the company's basic kit lenses. They promise good sharpness, reliable autofocus and weather sealing. They come at lower prices than Sony's top-tier lenses, and, as a result, offer slightly slower maximum apertures and less specialized optical formulas.

GM stands for G Master, which is Sony's top-of-the-line series. GM lenses are professional-grade and designed for the most demanding photographers and videographers. They feature advanced optical designs for maximum sharpness and clarity, more robust weather sealing, faster autofocus motors, improved bokeh and faster maximum apertures. Of course, all of those improvements come with a larger, heavier build and higher prices than other Sony lenses.

Sonnar T*, Vario-Sonnar T*, Distagon T*, or Planar T* The Sonnar E 24mm F1.8 ZA lens was made in collaboration with Zeiss.
Image: Sony

Some Sony lenses may have additional words before the lens format, plus a 'ZA' (Zeiss Alpha) at the end. These lenses are co-branded with Zeiss, the German optics company, which provided support to Sony throughout the optical design and development process. ZA lenses sit above the G range, promising improved performance over G lenses. However, Sony appears to have stopped licensing the Zeiss name after it began developing its GM series of lenses, which meet even more stringent standards than those required by the Zeiss collaboration.

Sonnar lenses, such as the Sony Sonnar T* FE 35mm F2.8 ZA, use an optical design originally developed by Dr. Ludwig Bertele in 1930. These are prime lenses that are relatively simple in design, lightweight and offer fast maximum apertures. Vario-Sonnar lenses also use the Sonnar optical design, but with zoom capability. Like the prime versions, they are designed to be compact but with greater flexibility, thanks to the zoom capabilities.

The Distagon FE 35mm F1.4 ZA is also a co-branded lens from Sony and Zeiss.
Image: Sony

The Distagon lens design was created in 1952 to produce quality results from wide-angle lenses. As a result, Distagon lenses, such as the Distagon T* FE 35mm F1.4 ZA, are all wide-angle lenses. They also offer fast maximum apertures.

Lenses with 'Planar' in the name, such as the Sony Planar T* FE 50mm F1.4 ZA, use the Zeiss Double-Gauss design. These promise low distortion and excellent flat field sharpness, which is ideal for edge-to-edge detail.

You'll notice that all of these lenses have 'T*' in the name. That designation refers to the T* coating, which promises improved color fidelity and image clarity.

MIT's injectable brain chips could treat disease without surgery

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A team of researchers at Massachusetts Institute of Technology (MIT) has been refining and combining several advanced technologies over the past six years to create a revolutionary platform to treat a vast array of neurological diseases and mental illnesses. It could not only prove more effective than traditional methods, but also negate the need for complex procedures that carry their own set of risks.

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Category: Brain Health, Body and Mind

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90% of us aren’t getting this essential nutrient linked to anxiety

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Scientists have identified a significant link between low levels of choline and the prevalence of anxiety disorders, suggesting that upping intake of this essential nutrient found in a range of foods – from eggs to seeds – could potentially improve symptoms of these debilitating conditions.

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Category: Diet & Nutrition, Wellness and Healthy Living, Body and Mind

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Brain development in children linked to mother's PFAS chemical exposure

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New research has made a striking link between a mother’s exposure to “forever chemicals” during pregnancy and the shape of her child’s brain at age five. The findings offer no conclusion as to whether these brain changes are positive or negative, but simply suggest the chemical exposure is likely making some kind of impact on neural development.

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Category: Wellness and Healthy Living, Body and Mind

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Honda bucks a century of automotive thought with new flexible chassis design

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Since the dawn of automotive, engineers have worked to make the chassis of a vehicle stiffer. Stiffness was the key to better handling, efficiency, and safety. Engineering blue pills for a car’s chassis were all the rage. Honda has now decided that more motion in the ocean is better.

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Category: Automotive, Transport

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Tiny camper cube turns 7-seat MPV into a stealthy "cocoon on wheels"

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We've seen in-vehicle camping modules of all shapes and sizes over the years, but a new model from Renault might just take the cake as the sleekest, lowest profile camper cube out there. And it helps create one of the most versatile daily driver-cum-camper vans available. The module takes up minimal trunk space and ensures that all seven seats remain in place, whether camping for a week or completing the daily back-and-forth. Renault calls the resulting Trafic Escapade a "cocoon on wheels," and we'd say it's an impressive light camper van that might just outplay the Volkswagen California Beach on its home court.

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Category: Campervans, Adventure Vehicles, Outdoors

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Massive spherical building stacks apartments above a sports arena

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Influential Dutch firm MVRDV is known for producing extraordinary designs, including a geological skyscraper and a mixing-bowl-like art depot. Its latest project follows in this vein and will take the form of a striking spherical building that hosts a sports arena, hotel, and residences inside.

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Category: Architecture, Technology

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High precision to mass production: inside Canon's Utsunomiya lens factory

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A cut-in half Canon EF 400mm F2.8L IS II lens from 2010, shown surround by all the components from which it's made, in the foyer of Canon's Utsunomiya factory.

Photo: Richard Butler

"RF lenses are better," said Go Tokura, head of Canon's Imaging Group: "they are adjusted digitally, giving more consistent results."

These words tumbled around my head as the Tohoku Shinkansen raced us from Tokyo towards the Canon lens factory in Utsunomiya, about 110km (70mi) north of the capital.

I'd been fortunate enough to be seated at Tokura's table at dinner the night before. Despite the language barrier, we were able to talk a little about lenses over scribbled sample variance graphs. It had been clear he wasn't referring to digital distortion corrections, but I couldn't be totally sure what he meant. The Utsunomiya factory is home to both a production facility and much of Canon's lens development facilities, so I was hoping I'd find my answer there, in amongst the messages the company wanted to communicate.

The E5 series train of the Tohoku Shinkansen that took us from Tokyo to Utsunomiya.

Photo: Richard Butler

Canon describes Utsunomiya as its flagship lens facility, where it builds its broadcast lenses, as well as many of the high-end, L-series photographic lenses and optics for semiconductor manufacture. Canon also has factories in Taiwan and Malaysia, where many of its less expensive lenses are produced.

Canon says it builds its different products to different tolerances, with L-series super telephoto lenses requiring 15x the precision of the lenses in its point-and-shoot compacts, whereas broadcast lenses are made to 70x the precision and its industrial applications (including equipment for semiconductor lithography) demand tolerances 1500x finer.

That was a recurring aspect of everything we saw in the factory: different processes and varying technologies depending on the scale of production and the cost of the end products. And while, understandably, Canon wanted to demonstrate the highest precision work it does, it was the degree to which this know-how filters down and gets mimicked or adapted to large- and mass-production scales that interested me.

Varying aspherics

A Canon master craftsman demonstrates a glass element following machine polishing.

Photo: Richard Butler

For instance, the company says it uses four different types of aspherical elements in its different products. Sometimes the size of the element dictates which technology is used but the production scale: how many it has to make, also plays a critical role.

At one end of the scale are conventional ground glass aspherics, which need to be carefully polished to yield the perfect shape. To achieve the perfect shape, meticulous adjustments must be repeated over and over. It’s a delicate process that demands a significant amount of time and precision.

However, the process is too time-consuming and expensive to apply when you're making large numbers of lenses, so Canon has developed a series of other aspheric technologies. This includes glass molded aspherics, where molten glass is pressed between metal molds. During the time it too to show us glass elements being polished to high precision, it was impossible to ignore the heat and light radiating from the array of large metal and glass machines stretching to fill the rest of the room as they pressed and formed element after element.

The $2600 Canon RF50 F1.2L on the left includes a polished glass aspheric element as well as other, unspecified aspherics. The $470 Canon RF1.2 STM on the right uses a less expensive plastic molded aspheric that is more easily produced in large volumes.

Photo: Richard Butler

These glass-molded elements still need a degree or polishing, but can be created in much greater numbers. Sitting between these two technologies are what Canon calls "replica aspherics" where a molded resin layer is bonded onto a (compartively easy to make) spherical glass element. We were told this technology has been refined since it was first used on EF lenses, and is now able to deliver several times more deviation from spherical shapes and with several times more accuracy for elements used in the latest RF-mount designs.

Plastic molded aspherics, used in compact camera lenses and the likes of the RF28mm F2.8 STM and the new RF45mm F1.2 STM are made in other facilities, allowing the use of complex elements in lower cost products.

The company says its lens polishers continue to get better, meaning the lens designers can design even more ambitious lenses and know they can be manufactured. But they also say they're constantly trying to recreate some of the skills in automated processes. And it's this ability to produce aspherics on larger scales, and improvements in the quality of those elements that is driving up the performance of a lot of the lenses we encounter.

Material advances

Much of the factory visit was built around showing-off details like this. For instance, Canon demonstrated the Blue Refractive optics glass that bends short wavelengths of light to a greater degree than longer wavelengths, allowing its use to correct axial chromatic aberrations (the colored fringes on out-of-focus highlights). The glass was first used in Canon's EF35mm F1.4 L II USM but has been the continuously developed since then, with an improved version being deployed in the recently released RF20mm F1.4 L VCM. As with the improvements in replica aspheric production, we were told how much more effective the new material was, but asked not to report the specific number.

Assembly and alignment

A Canon technician inspects a lens element before it's installed into an assembly of an RF100-300mm F2.8L IS USM.

Photo: Richard Butler

Towards the end of our tour, we followed the assembly process of the RF100-300mm F2.8L IS USM (there are videos on YouTube showing this part of the tour). It's a multi-stage process of assembling, aligning and adjusting lenses, with a series of technicians each focused on one step of the process, overseen by a highly experienced staff member known as a 'meister.'

Much of the process is done by hand, with checks of each process along the way. Then, at the end, one technician's job is to ensure the different groups are correctly aligned. The 100-300mm has 23 elements arranged in 18 groups, and each attempt to correct the alignment of one group or assembly can then highlight an issue with another, resulting in an iterative process, bringing the lens closer and closer to the designed performance level.

This way of working, with around six technicians and a meister, allows Canon to produce nine 100-300mm lenses per day. It has the advantage that the technicians can easily turn their attention to the construction of other lenses, when a batch of 100-300s is complete. The same workstations can also produce Canon's 400, 600, 800 and 1200mm RF lenses, along with the EF400mm F2.8L IS III USM, which we were told is the last EF ultra-tele still in production.

A workstation in which multiple assemblies are brought together as an RF100-300 F2.8L IS USM comes together.

Photo: Richard Butler

Further along on the tour we were shown a large rectangular box, the size my last flat in London, full of robotic arms and conveyor belts, that conducts many of the same steps: inserting and UV-bonding circuit ribbons into lens assemblies, adding rollers and springs on which internal cams can move, attaching and assembling the USM motors around the focus groups. Lens elements already positioned in plastic lens assemblies were fed in at one end of the machine and a series of robot arms carefully conduct each step of the process as the lens passes through cubicles within the box, each containing a machine playing the role of a single technician.

The machine we were shown was making EF 24-105mm F4L IS II USM lenses but can be reconfigured to make EF 16-35mm F2.8L III USM: the two lenses having been designed with similar layouts and a high degree of shared componentry to allow one series of robots to build either lens. Unlike the hand-made approach, the whole setup would need to be significantly redesigned and rebuilt to be able to assemble any other lens, at significant investment cost.

A technician iteratively adjusts the different elements of an RF100-300 F2.8L IS USM, carefully monitoring the ways in which each adjustment improves and degrades the performance.

Photo: Richard Butler

Alignment checking wasn't done within this machine, instead being conducted later, manually. But we were then whisked past a machine assembling RF lenses and told that this machine performs the iterative process of assessing and fine-tuning lens alignment, automatically. Here was the digital adjustment that Go Tokura had been referring to, when he said that RF-mount lenses are being built to a higher standard and with greater consistency: automated fine-tuning of alignment, in a way that was previously only possible for ultra high-end lenses produced by hand.

Trickle-down technology

It's not just Canon making constant improvements, of course. But it's interesting to get an insight into the small improvements that, cumulatively, have seen lenses improve dramatically over the last ten or so years. Aspherics becoming easier to make and hence more readily used in new lens designs, constant improvement of optical materials and advances in production processes all keep pushing lens performance upwards.

The visit to the Utsunomiya factory let me find out what the head of Canon's camera business, Go Tokura (left) had told me, the evening before.

Photo: Canon

The Utsunomiya factory is primarily focused on very high-end lenses, but what stood out to me is the way Canon has tried to adapt its highest-precision but labor-intensive manufacturing methods so that some of those benefits can appear in lenses we can actually afford. I could see why Tokura wanted to share his enthusiasm for that.

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